“A” Dimension
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*Custom lengths upon request.
“A” Dimension is with stinger fully inserted into packing gland.

High Pressure Injection Quill

Description The Stanmar Electrical Resistance Unit Probe fitted with the SM-49-PG packing gland is a retractable probe designed for refinery on-line installation at pressures upo to 2000 PSI*.  The wide variety of probe sensing elements provide accurate corrosion measurements over a wide range of corrosive environments.

*Pressure rating is dependent upon mounting configuration required. (ex:  Flange rating)

The Stanmar High Pressure Retractable Unit Probe provides flexibility and economic replacement via probe inserts.  The Wire loop and Tube Loop probes provide the added durability of glass sealed element (in most applications).   Alloys and element styles normally available .  Other alloys or element styles may be available subject to material.

These probes may be used up to their design temperature and pressure in organic or inorganic fluids of  all types, in the pH range of 0-9 or for extremely aggressive service, cylindrical element probes are recommended. In applications where stainle4ss steel bodies would be subject to failure due to stress cracking or pitting, or for probes made of special materials, contact the factory for specific information before ordering.

TEMPERATURE READING OPTION

Temperature is one of the most important controllable factors affection corrosion rate, especially in refineries, rule, the corrosion rate doubles for each 10º C temp. rise.  The ability to track temperature and corrosion rate simultaneously is an exceptional tool in the corrosion management of such plants. The  Stanmar temperature reading Probe (patented) allows for metal loss and temp. info. to be collected without spending time searching for separate temperature measurement that may not exist for the area you want to monitor.   To read these probes you simply need to purchase a 6 pin to 7 pin adapter (p/n: SM-67-cp) and a temperature reading instrument (p/n: SM-7t-tm).

SPECIFICATIONS

Mounting:           3/4″ full port Valve Minimum (optional small diameter probes for reduced port valves under 3/4″)

Temp. Rating:    500°F/700°F (HT model)

Pressure Rating:  2000 PSI (subject to flange rating)

Probe Body:        Stainless steel (others on request)

Packing Gland:     Carbon Steel (others on request)

Probe Sensor:

WARRANTY STATEMENT

Stanmar Electrical Resistance Unit Probes are custom designed to meet your  corrosion monitoring needs.  Sensor readings, check readings, and instructions accompany each shipment.  Failure to comply with  the installation instructions my prohibit probe performance.  Warranty allowance is at the discretion of the manufacturer.

* Pressure rating is dependant upon mounting configuration required. (ex: flange rating)

The Stanmar High pressure Retractable Unit Probe provides flexibility and economic replacement via probe inserts. The Wire Loop and Tube Loop probes provide the added durability of a glass sealed element (in most applications). Alloys and element styles normally available are listed in Table 1. Other alloys or element styles may be available subject to material.

These probes may be used up to their design temperature and presure in organic or inorganic fluids of all types, in the pH range of 0 – 9. Above pH 9 or for other extremely aggressive service, cylindrical element probes are recommended. In applications where stainless steel bodies would be subject to failure due to stress cracking or pitting, or for probes made of special materials, contact the factory for specific information before ordering.

TEMPERATURE READING OPTION

Temperature is one of the most important controllable factors affecting corrosion rate, especially in refineries, chemical and petrochemical plants. As a general rule, the corrosion rate doubles for each 10° C temp. rise. The ability to track temperature and corrosion rate simultaneously is an exceptional tool in the corrosion management of such plants.  

The Stanmar Temperature Reading Probe (patented) allows for metal loss and temperature information to be collected without spending time searching for separate temperature measurement that may not exist for the area you want to monitor. To read these probes you simply need to purchase a 6 pin to 7 pin adapter (p/n: SM-67-CP) and a temperature reading instrument (p/n: SM-7T-TM).

SPECIFICATIONS

WARRANTY STATEMENT

Stanmar Electrical Resistance Unit Probes are custom designed to meet your corrosion monitoring needs. Sensor readings, check readings, and instructions accompany each shipment. Failure to comply with the installation instructions may prohibit probe performance. Warranty allownace is at the discretion of the manufacturer.

ELEMENT AVAILABILITY: TABLE 1

**Other Element Alloys or Styles may be supplied subject to material availability.

“A” Dimensionaaaaaaaaa“B” Standard Length
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*Custom lengths upon request.
“A” Dimension is with probe fully inserted into packing gland.

Fixed Corrosion Probes are available with wire loop, tube loop, and cylindrical sensing elements. Glass sealed elements provide the wire loop and tube loop series of probes increased protection for the reference element. Designed with rugged fixed boddies, these probes are an excellent choice when optimizing your corrosion monitoring/control program. These probes are designed for organic or inorganic fluids of all types in the pH range of 0 to 9. Cylindrical element probes are recommended for more aggresive enviroments. The all welded construction of a cylindrical element provides the highest integrity for a corrosion measurement element. Only the material under evaluation is exposed to the process fluid.

Fixed probes are available with mounting options of NPT threaded or flanged. If you have a special mounting configuration that does not fall into these categories, consult the factory for custom mounting options. Standard body material is stainless steel. In applications where steel bodies would be subject to failure due to stress cracking or pitting, or for probes made of special material, contact the factory for specific information before ordering. High temperature versions of these probes are available. Maximum temperature and pressure of Stanmar Fixed Probes are frequently limited by flange ratings rather than probe construction.

In cases of the more exotic alloys such as Hastelloy, Monel, Incalloy, Titanium or other alloys where materials and flanges are relatively expensive, refurbishing of the process side of the quill may be possible at the end of probe element life.  

TEMPERATURE READING OPTION

The same temperature reading option that is available with the Stanmar Retractable Corrosion Probes is available in the fixed probes also.

SPECIFICATIONS

WARRANTY STATEMENT

Stanmar Fixed Corrosion Probes are custom designed to meet your corrosion monitoring needs. Sensor readings, check readings, and installation instruction accompany each shipment. Failure to comply with these instructions may inhibit corrosion coupon performance. Warranty allowance is at the discretion of the manufacturer.

ELEMENT AVAILABILITY: TABLE 1

**Other Element Alloys or Styles may be supplied subject to material availability.

One of the greates advantages of the mat heaters is the minimal labor required for installation. To insure a snug fit, the mats are furnished with fastening bands. After the bands have been secured, the heating cable is safely protected by stainless cloth.

Stanmar “MAT” Heaters are very rugged and have an unlimited life expectancy. The metal and mineral construction assures the units will not age as will organic materials. The mats are easy to install and often are moved from one vessel to another. The mats are custom designed to allow for stairs, manholes, and nozzles.

APPLICATIONS FOR MAT HEATERS

• Maintain temperatures of product by offsetting ambient heat losses from tank or vessel walls.
• Provide Hi-Lo dual heat capacity to compensate for start up conditions.
• Eliminate condensation of saturated vapors by stabilizing internal tank temperatures.
• Minimize residue build-up of deposits or sediments due to product cooling.
• Minimize system maintenance by residue build-up

ORDERING INFORMATION:

GENERAL
Custom design and engineering are included without fee for normal tank heating systems and controls purchased from Stanmar. The purchaser shall provide complete physical and design parameters including acticipated operating procedures.
Normally a mat heater system is used to maintain the temperature of a fluid in a vessel, with product heat-up being a secondary consideration. Since the fluid level will change, the upper and lower operating limits should be specified. The heater mats will be configured in zones so that the heat input can be monitored to conform to the requirements created by the liquid level.

VESSEL DIMENSIONS

The area of the wall to be heated can be calculated fro the height and diameter of a cylindrical tank, for estimating purposes. However, the detailed design must allow for access openings and obstructions in the tank construction. This will normally require a sketch or drawing with all obstructions located, sized and tied to a common reference point.  

INSULATION COVERS

Insulcovers are available from Stanmar for various sized horizontal and vertical bulk tanks , portable totes, pumps, valves, etc. They come complete with all necessary mounting hardware and require minimal labor for installation.

Standard insulcovers have a servicetemperature to 550° F. Construction is PTFE coated and impregnated fiberglass, 17 oz./sq. Yd. They are available in other materials and configurations to meet various temperature and chemical compatibilities. Contact a Stanmar representative for further information.

CONTROLS AND ACCESSORIES

Stanmar offers a complete line of temperature sensors, power distribution controls, plus mat installation accessories including:

• Single and dual thermostats rated Nema 4 or 7
• RTD and thermocouple sensors and controls
• Contactor and solid state power controls
• Nema 4 or 7 junction boxes
• SS bands, pipe straps, and clips

Mats can be supplied with thermocouples attached. When temperature averaging is desired, 2-4 thermocouples can be supplied.

DESIGN PARAMETERS

In addition to the vessel dimensions, the following design parameters must be supplied:

Tank Dimensions
Tank Material
Tank Wall Thickness
Insuation: type / thickness
Product Maintain Temp.
aaaamaximum temp.
aaaaminimum temp.
Product Type: water, oil, caustic
Location: indoor, outdoor
Ambient Temp.: Hi-Lo
Special environment
Area classification
Voltages Available
Operating Considerations
Heat Up Requirements

STANMAR CARRIES A FULL LINE OF HEAT TRACING EQUIPMENT INCLUDING:

LINE TRACE – SELF LIMITING, 3,5, and 8 watts / ft
PIPE INSULATION
HEATED INSTRUMENT SSENCLOSURES